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A-LEVEL Engineering

3 Subject content

3.1 Engineering materials

3.1.1 Materials and their properties

3.1.1.1 Metals and alloys

3.1.1.2 Polymers

3.1.1.3 Composites

3.1.1.4 Other materials

3.1.2 Material costs and supply

3.1.2.1 Cost and availability

3.1.2.2 Cost calculations

3.1.2.3 Material processing

3.1.3 Factors influencing design of solutions

3.1.3.1 Energy production

3.1.3.2 Engineered lifespans

3.1.3.3 Maintenance

3.1.3.4 Statistical understanding

3.1.3.5 Material constraints

3.1.3.6 User requirements

3.2 Engineering manufacturing processes

3.2.1 Additive manufacturing

3.2.2 Material removal

3.2.2.1 Cutting

3.2.2.4 Drilling

3.2.2.5 Chemical etching

3.2.4 Casting and moulding

3.2.5 Joining and assembly

3.2.6 Heat and chemical treatment

3.2.7 Surface finishing

3.3 Systems

3.3.2 Mechanical systems

3.3.2.3 Pulleys

3.3.2.4 Bearings

3.3.3 Electronic systems

3.3.3.1 Electronic components

3.3.3.2 Programmable devices

3.3.3.3 Interface components

3.3.3.4 Signal conversion

3.3.3.5 Output components

3.3.3.6 Circuit components

3.3.3.7 Programming

3.3.4 Structural systems

3.3.4.1 Load types

3.3.5 Pneumatic systems

3.4 Testing and investigation

3.4.1 Modelling and calculating

3.4.1.1 System performance

3.4.1.2 Calculations

3.4.2 Testing

3.4.2.1 Testing methods

3.4.2.4 Program modification

3.4.2.5 Quality control

3.4.3 Aerodynamics

3.4.3.1 Aerodynamic terms

3.5 The impact of modern technologies

3.5.1 New technologies

3.5.2 Industry impact

3.6 Practical engineering skills

3.6.1 Problem solving

3.6.2 Solution analysis

3.6.3 Engineering drawings

3.6.4 CAD usage

3.6.5 Material testing

3.6.6 Production planning

3.6.7 Performance prediction

3.6.8 Material selection

3.6.9 Process selection

3.6.10 Quality control application

3.6.11 Testing design

AO1 Demonstrate knowledge and understanding of engineering principles and processes.

AO2 Apply knowledge, understanding and skills in different contexts, including through the use of a range of tools, equipment, materials, components and manufacturing processes.

AO3 Analyse and evaluate evidence in relation to a range of engineering contexts.

A-LEVEL Exam A-LEVEL Engineering

A-LEVEL Engineering

3 Subject content

3.1 Engineering materials

3.1.1 Materials and their properties

3.1.1.1 Metals and alloys

3.1.1.2 Polymers

3.1.1.3 Composites

3.1.1.4 Other materials

3.1.2 Material costs and supply

3.1.2.1 Cost and availability

3.1.2.2 Cost calculations

3.1.2.3 Material processing

3.1.3 Factors influencing design of solutions

3.1.3.1 Energy production

3.1.3.2 Engineered lifespans

3.1.3.3 Maintenance

3.1.3.4 Statistical understanding

3.1.3.5 Material constraints

3.1.3.6 User requirements

3.2 Engineering manufacturing processes

3.2.1 Additive manufacturing

3.2.2 Material removal

3.2.2.1 Cutting

3.2.2.4 Drilling

3.2.2.5 Chemical etching

3.2.4 Casting and moulding

3.2.5 Joining and assembly

3.2.6 Heat and chemical treatment

3.2.7 Surface finishing

3.3 Systems

3.3.2 Mechanical systems

3.3.2.3 Pulleys

3.3.2.4 Bearings

3.3.3 Electronic systems

3.3.3.1 Electronic components

3.3.3.2 Programmable devices

3.3.3.3 Interface components

3.3.3.4 Signal conversion

3.3.3.5 Output components

3.3.3.6 Circuit components

3.3.3.7 Programming

3.3.4 Structural systems

3.3.4.1 Load types

3.3.5 Pneumatic systems

3.4 Testing and investigation

3.4.1 Modelling and calculating

3.4.1.1 System performance

3.4.1.2 Calculations

3.4.2 Testing

3.4.2.1 Testing methods

3.4.2.4 Program modification

3.4.2.5 Quality control

3.4.3 Aerodynamics

3.4.3.1 Aerodynamic terms

3.5 The impact of modern technologies

3.5.1 New technologies

3.5.2 Industry impact

3.6 Practical engineering skills

3.6.1 Problem solving

3.6.2 Solution analysis

3.6.3 Engineering drawings

3.6.4 CAD usage

3.6.5 Material testing

3.6.6 Production planning

3.6.7 Performance prediction

3.6.8 Material selection

3.6.9 Process selection

3.6.10 Quality control application

3.6.11 Testing design

AO1 Demonstrate knowledge and understanding of engineering principles and processes.

AO2 Apply knowledge, understanding and skills in different contexts, including through the use of a range of tools, equipment, materials, components and manufacturing processes.

AO3 Analyse and evaluate evidence in relation to a range of engineering contexts.

3.2.2.1 Cutting

3.2.2.4 Drilling

3.2.2.5 Chemical etching

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